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Decommissioning Your Cathodic Protection Well

ByTed Huck
Published: December 6, 2019 | Last updated: December 6, 2019 01:47:33
Key Takeaways

In order to avoid serious health and safety risks while decommissioning your cathodic protection well it's critically important to take the proper steps to remove the deep anode groundbed surface materials, de-energize the surface components and fill the abandoned hole.

Cathodic protection (CP)systems are often used to protect oil & gas wells from corrosion. However, at some point all wells are eventually decommissioned; doing so requires some thought and planning.

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Cathodic Protection (CP) Well Abandonment

In the oil and gas industry, plugging and sealing of production wells that have reached the end of their natural life has been a common practice for decades. The oil and gas industry uses the term “plug and abandon” (P&A) for this operation. For oil and gas wells that often extend several thousands of feet into the earth, this can be an expensive undertaking. In the cathodic protection (CP) world,deep anode groundbed systemsare installed at much more shallow depths (generally no deeper than a few hundred feet) and have typically been excluded from the same filling and sealing requirements. Cathodic protection well abandonment was merely a matter of removing the surface equipment (rectifier, junction box, meter loop and pole) and cutting the wires connecting to theanode(s)down hole. (For background reading, seeCorrosion Prevention in Buried Pipelines.)

Decommissioning a deep anode well, or ground bedsimply by removing the surface hardware and walking away is often no longer acceptable. This is due to concerns with environmental impacts and safety hazards associated with the deep hole into which the anode assembly was installed. A growing number of states and local jurisdictions both within the United States and abroad have passed regulations requiring owners ofdeep anode groundbed cathodic protection systemsto follow similar plug and abandonment requirements as those in place for production wells. Basically, the owner is required to seal the hole completely prior to abandoning the cathodic protection well.

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Concerns over Cathodic Protection Boreholes

The primary reason for abandoning a cathodic protectionboreholeis that it could become a conduit for contaminating drinkingaquifers. While many cathodic protection boreholes are not deep enough to reach into or cross aquifers or other sub-surface water zones, the very existence of a borehole can be perceived as a problem. As noted in the California Well Standards:

“Cathodic Protection wells, along with other types of wells, can allow groundwater degradation to occur. Improperly constructed, maintained or abandoned cathodic protection boreholes can constitute a preferential pathway for the movement of poor quality water, pollutants and contaminants.”

An additional concern with improperly abandoned cathodic protection wells is the potential safety hazard that they may present. (Learn more about pipeline safety in的影响管道安全的2011 the Industry.) Fortunately, cathodic protection boreholes have small diameters, are almost alwaysbackfilledand plugged at the top, and therefore are not a hazard to children or animals.

Cathodic Protection Well Abandonment Steps

In general, plugging andabandoning a cathodic protectionwell consists of three basic requirements:

  1. Remove the deep anodegroundbedsurface materials, including the surface casing. The first step in the process is to safely de-energize and remove any electrical equipment such as AC power cabling, transformer/rectifiers, junction boxes and cabling. The surface casing and hole plug should then be removed.
  2. Drill into the old groundbed borehole. After safely de-energizing the surface components of the cathodic protection system, a drill rig is needed to re-drill the borehole. Care must be taken when handling all of the boring spoils to collect these safely and dispose of them properly. During cathodic protection operation, the area around the anode can become very acidic with a pH approaching 1 in some cases.
  3. Fill the abandoned borehole with an approved material (typicallycementorbentoniteor a combination of the two). Bentonite (or bentonite clay) is a clay mixture frequently used in drilling mud because of itscolloidalproperties and because it expands when wet and is capable of absorbing several times its dry mass in water. The swelling property of bentonite makes it a usefulsealantcreating a self-sealing, lowpermeability障碍。它也更少的费用nsive than cement backfills. Cement backfill generally falls into two categories, either neat cement, which is a mixture ofPortland cementand water, or cementgrout, which is a mixture of Portland cement, water and sand. In both cases, the recommended installation method is to use a tremie pipe installed in the hole that allows the cement to be pumped to the bottom of the hole. As the cement fills the hole the tremie pipe is slowly removed, assuring the hole is completely filled.

Prior toundertaking cathodic protection well abandonment, the deep anode groundbed owner should familiarize themselves with any specific state or local regulations or requirements to assure compliance.

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Written byTed Huck| Ted Huck, VP International for MATCOR

Profile Picture of Ted Huck
Ted Huck is an electrical engineer and cathodic protection expert with over 25 years of experience in technical sales. He has authored over a dozen articles in a wide range of publications, and is a frequent presenter at corrosion conferences in the United States and internationally.

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